If you love a sandwich that’s as flavorful as it is comforting, you’re going to flip for this Tunacado Sandwich with Spicy Pesto Aioli Recipe. It’s one of those creations I stumbled upon while craving something a bit elevated from the usual tuna salad fare. This sandwich boasts creamy avocado, a punchy tuna spread, and a spicy pesto aioli that seriously takes it over the top. Trust me, once you try this, it’ll become a go-to in your kitchen, just like it did for me!
Why You’ll Love This Recipe
- Bursting with Flavor: The combination of tuna, avocado, and spicy pesto aioli creates a delightful balance of creamy, tangy, and spicy notes.
- Easy Yet Impressive: It looks fancy but comes together quickly, perfect for a satisfying lunch without the fuss.
- Customizable: You can tweak the heat level and bread choice to perfectly suit your taste.
- Great Use of Pantry Staples: Most ingredients are pantry basics, so it’s convenient to make anytime cravings hit.
Ingredients You’ll Need
To master this Tunacado Sandwich with Spicy Pesto Aioli Recipe, you’ll want fresh ingredients that blend beautifully to bring out those bold flavors. Don’t skimp on the quality of the avocado or tuna – they really make a difference here.

- Pesto: Fresh basil pesto adds herbaceous depth and spice in the aioli.
- Mayonnaise: Provides creaminess for both the aioli and tuna mixture.
- Chili crunch: This spicy crunchy condiment is the secret weapon that gives the aioli its kick.
- Honey: Balances the heat with a touch of sweetness in the aioli.
- Lemon juice and zest: Brightens both the aioli and tuna spread with fresh citrus zing.
- Canned tuna: Use quality solid white tuna packed in water or olive oil.
- Dijon mustard: Adds a tangy sharpness to the tuna mixture.
- Garlic cloves: Mellow pungency rounds out the tuna blend.
- Capers: Offer salty, briny bursts that elevate flavor complexity.
- Anchovy paste or filets: A small umami booster that’s magical in tuna recipes.
- Dill: Provides a subtle herbal freshness.
- Red onion: Adds crunch and mild bite.
- Whole wheat flatbread, sourdough, or focaccia: Choose a sturdy bread that crisps well and holds the filling.
- Tomato slices: Juicy freshness complements the creamy tuna and avocado.
- Ripe avocado: The creamy richness that earns the ‘tunacado’ name.
- Pickled banana peppers: Optional but recommended for tangy spice that wakes up each bite.
Variations
I love making the Tunacado Sandwich with Spicy Pesto Aioli Recipe my own by switching things up depending on what I’ve got on hand or the mood we’re in. Feel free to get creative — that’s part of the fun!
- Swap the Tuna: I’ve tried using cooked shredded chicken or canned salmon instead of tuna – it’s still fantastic and perfect if you’re not a tuna fan.
- Make it Vegan: Use vegan mayo and swap out the tuna for chickpeas seasoned with seaweed flakes for a plant-based delight.
- More Heat: Add extra chili crunch or a few dashes of hot sauce in the aioli if you’re craving more spice.
- Cheese Upgrade: Sometimes I add a slice of fresh mozzarella or gouda for an indulgent twist.
How to Make Tunacado Sandwich with Spicy Pesto Aioli Recipe
Step 1: Whip Up the Spicy Pesto Aioli
Start by mixing your pesto, mayonnaise, chili crunch, honey, and lemon juice in a small bowl. Season with salt and pepper to taste. It’s a quick blend that wakes up the flavors with an irresistible tang and spice. I like to make this first so the flavors have a moment to marry while I prep the rest.
Step 2: Make the Creamy Tuna Spread
Next, toss the tuna, mayonnaise, Dijon mustard, lemon zest and juice, garlic, capers, anchovy paste, and dill into a food processor. Pulse until you get a whipped, smooth spread — about one minute. Scrape down the sides as needed. Then, stir in the diced red onion, salt, and pepper for texture and balance. This step is where the magic happens — that silky, savory spread you’ll adore.
Step 3: Toast Your Bread
Heat about a tablespoon of oil in a skillet over medium-high heat. Place two slices of your chosen bread cut-side down and weigh them lightly with a small pan or pot so they get evenly browned and wonderfully crispy, about 2 to 3 minutes. Then repeat with the remaining slices. This toasty crunch adds a gorgeous texture contrast that your sandwich needs.
Step 4: Assemble and Enjoy
Spread the spicy pesto aioli evenly on the toasted sides of all your bread slices. Divide the tuna mixture over two slices, then layer sliced tomato and ripe avocado on top. Don’t skip the pickled banana peppers if you like a little briny heat — they’re game changers. Close up your sandwich, slice in half, and get ready to dive in!
Pro Tips for Making Tunacado Sandwich with Spicy Pesto Aioli Recipe
- Drain Tuna Thoroughly: I learned the hard way that soggy tuna ruins the texture—make sure to drain it really well before blending.
- Taste as You Go: Adjust salt, pepper, and lemon juice gradually; the balance of acidity and saltiness is key.
- Use Ripe Avocado: Avoid underripe avocados to keep your sandwich creamy and luscious.
- Toast Bread Just Right: Don’t over-toast or your bread will be too hard—crispy but still tender inside is the goal.
How to Serve Tunacado Sandwich with Spicy Pesto Aioli Recipe

Garnishes
I love sprinkling a few microgreens or fresh dill sprigs on top for a fresh herb aroma and a pop of color — plus, a few extra pickled banana pepper rings add zest and crunch that really brighten each bite.
Side Dishes
My favorite sides to accompany this sandwich are lightly salted kettle chips or a crisp green salad with vinaigrette for a well-rounded meal. Sometimes I serve it with a tangy cucumber salad to echo those fresh, bright flavors.
Creative Ways to Present
For a fun dinner party, I cut the sandwiches into bite-sized sliders and secure them with toothpicks featuring a slice of pickled banana pepper or cherry tomato on top — it’s always a crowd-pleaser, and it looks gorgeous on the platter.
Make Ahead and Storage
Storing Leftovers
If you have leftovers, keep the tuna mixture and spicy pesto aioli in separate airtight containers in the fridge for up to 3 days. The bread is best toasted fresh, so avoid assembling the sandwich fully until right before eating.
Freezing
I don’t recommend freezing this sandwich because of the fresh avocado and bread texture. Instead, freeze the tuna mixture on its own if you want to prep ahead; just thaw in the fridge overnight before using.
Reheating
To reheat, lightly toast bread separately, then assemble with chilled tuna spread and slices of fresh avocado for the best texture. Avoid microwaving the whole sandwich to keep that crispy-toasty feel.
FAQs
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Can I make the spicy pesto aioli ahead of time?
Absolutely! The aioli can be made up to 3 days in advance and kept refrigerated in a sealed container. The flavors actually meld nicely when rested, making your sandwich even tastier.
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What type of bread works best for this sandwich?
I recommend whole wheat flatbread, sourdough, or focaccia because they crisp up beautifully and hold the sandwich fillings without getting soggy.
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Can I use fresh herbs instead of dried in the tuna spread?
Yes! Fresh dill is wonderful if you have it on hand and adds a bright flavor. Just use about two sprigs chopped finely to replace the dried version.
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Is there a good substitute for chili crunch?
If you don’t have chili crunch, you can use a dollop of your favorite hot sauce combined with a pinch of chili flakes to achieve a similar spicy crunch effect in the aioli.
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Can I make this sandwich vegan?
Yes! Swap the mayo for vegan mayo and replace the tuna with mashed chickpeas seasoned with seaweed and capers for a similar savory sensation.
Final Thoughts
This Tunacado Sandwich with Spicy Pesto Aioli Recipe has become one of my all-time favorites because it feels like a delicious upgrade on a classic lunch staple — all wrapped up in fresh, crunchy bread with a little spicy flair. I love how it satisfies both simple and adventurous cravings at once. You really can make this your own through the ingredients and heat level, so I hope you give it a try and enjoy it as much as my family and I do. Feel free to grab the printable recipe card below, and happy sandwich crafting!
Print
Tunacado Sandwich with Spicy Pesto Aioli Recipe
- Prep Time: 30 mins
- Cook Time: 6 mins
- Total Time: 36 mins
- Yield: 2 sandwiches
- Category: Sandwich
- Method: Stovetop
- Cuisine: American
Description
This Tunacado recipe is a flavorful copycat of Joe & The Juice’s famous sandwich, combining a creamy tuna mixture with a spicy pesto aioli, fresh avocado, and tangy banana peppers. It’s a perfectly balanced, toasted sandwich that’s quick to prepare and packed with bold flavors.
Ingredients
Spicy Pesto Aioli
- 1/4 cup pesto
- 1/4 cup mayonnaise
- 1 tablespoon chili crunch
- 1 teaspoon honey
- 1/2 tablespoon lemon juice
- Fine salt and ground black pepper, to taste
Sandwich
- 5 ounces canned tuna, drained
- 3 tablespoons mayonnaise
- 1 1/2 teaspoons dijon mustard
- 1 tablespoon lemon zest (from 1 lemon)
- 1 1/2 teaspoons lemon juice
- 2 cloves garlic
- 1 tablespoon drained capers
- 2 teaspoons anchovy paste, or 3 anchovy filets
- 1 tablespoon dried dill or 2 sprigs fresh dill
- 1/4 cup diced red onion
- 1/4 teaspoon fine salt, more to taste
- 1/4 teaspoon ground black pepper
- 4 thin slices whole wheat flatbread, sourdough, or focaccia
- 4 slices tomato
- 1 large ripe avocado, sliced
- Pickled sliced banana peppers, for serving
Instructions
- Make the Spicy Pesto Aioli: In a small bowl, combine the pesto, mayonnaise, chili crunch, honey, and lemon juice. Stir well until smooth and evenly mixed. Season with fine salt and ground black pepper to taste. Set aside and allow the flavors to meld while preparing the sandwich.
- Prepare the Tuna Mixture: Place the drained tuna, mayonnaise, dijon mustard, lemon zest, lemon juice, garlic cloves, capers, anchovy paste or filets, and dill in the bowl of a food processor. Pulse on high until the mixture is smooth and whipped in texture, about 1 minute, stopping occasionally to scrape down the sides.
- Finish Tuna Mixture: Transfer the blended tuna to a bowl. Stir in diced red onion, then season with fine salt and ground black pepper. Adjust seasoning as needed to balance saltiness and acidity.
- Toast the Bread: Heat 1 tablespoon of oil in a large skillet over medium-high heat. Add 2 slices of the chosen bread, cut side down, to the skillet. Press down lightly using a small skillet or pot to ensure even toasting. Cook for 2 to 3 minutes until the bread is golden brown and crispy on the interior. Remove and repeat with the remaining slices. The goal is to get thin, crispy toast on the sandwich side.
- Assemble the Sandwiches: Spread the spicy pesto aioli generously over the toasted side of each bread slice. Divide the tuna mixture evenly across two bread slices, spreading it out smoothly. Top each with 2 slices of tomato and as much sliced avocado as preferred. Add pickled sliced banana peppers for a spicy, briny punch if desired.
- Serve: Close the sandwiches with the remaining bread slices, aioli side down. Slice each sandwich in half and serve immediately for best texture and flavor.
Notes
- The type of bread used can affect the texture of the sandwich; sourdough, focaccia, or whole wheat flatbread all work well.
- Adjust the amount of chili crunch and banana peppers to control the spice level.
- For a smoother tuna spread, pulse the food processor longer but avoid over-processing to maintain some texture.
- Use fresh dill if possible for brighter flavor, but dried dill can be substituted.
- Leftovers can be refrigerated but are best enjoyed fresh due to the avocado’s oxidation.
Nutrition
- Serving Size: 1 sandwich
- Calories: 550
- Sugar: 4g
- Sodium: 850mg
- Fat: 35g
- Saturated Fat: 6g
- Unsaturated Fat: 26g
- Trans Fat: 0g
- Carbohydrates: 30g
- Fiber: 7g
- Protein: 28g
- Cholesterol: 55mg


