Grilled Cheesesteak Sandwich Recipe

Sink your teeth into the ultimate comfort food with this Grilled Cheesesteak Sandwich—a gloriously juicy, flavor-packed masterpiece featuring crispy beef sirloin, sautéed veggies, and a velvety homemade cheese sauce, all on a perfectly toasted hoagie roll. It’s the kind of sandwich you’ll crave again the very next day!

Why You’ll Love This Recipe

  • Authentic Grilled Flavor: The beef sirloin is kissed by flame and smoke, giving each bite irresistible char and succulence.
  • Creamy, Dreamy Cheese Sauce: Forget processed cheese—this sauce is made from scratch for next-level meltiness and tang.
  • Veggie Packed: Sweet onions, peppers, and golden mushrooms add texture, color, and layers of flavor in every mouthful.
  • Versatile Crowd-Pleaser: Whether for a game day, backyard hangout, or family dinner, this Grilled Cheesesteak Sandwich always brings smiles.

Ingredients You’ll Need

This Grilled Cheesesteak Sandwich is all about bold, classic flavors—the kind you remember long after the last bite! Here’s why each ingredient truly matters, both for taste and that gorgeous, melty texture that holds everything together.

  • Beef Sirloin Coulotte Roast: Perfect for grilling, it’s buttery-tender when sliced thin and holds up to all the saucy, cheesy goodness.
  • Extra Virgin Olive Oil: Adds richness and helps achieve that irresistible grill-seared crust on the beef and veggies.
  • SPG Rub: Salt, pepper, garlic rub brings out maximum depth of flavor in the meat. Your beef will thank you!
  • Hoagie Rolls: Soft yet sturdy, these classic rolls cradle the fillings and soak up every last bit of cheese sauce.
  • Hot Pickled Peppers: A pop of spicy, tangy crunch to wake up every bite—totally optional but highly recommended.
  • Unsalted Butter & Flour: The backbone for the cheese sauce roux, making it luxurious and thick without any grittiness.
  • Whole Milk & Crème Fraîche: Both add creaminess and just a hint of tang, giving the sauce that professional bistro flair.
  • Dijon Mustard: Infuses a whisper of sharpness that cuts through the richness beautifully.
  • Cheddar Cheese: Melty, gooey, and sharp—choose good-quality for that classic golden sauce.
  • Kosher Salt & Black Pepper: Essential for seasoning every layer to perfection.
  • Green Bell Pepper & Sweet Onion: When sautéed, these veggies bring color, sweetness, and crunch to balance the sandwich.
  • Mushrooms: (Optional, but wonderful) – Add earthy, meaty depth to the veggie filling.
Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

The beauty of a Grilled Cheesesteak Sandwich is how easy it is to riff on the original! Don’t be shy—swap in your faves, try new combos, and make it uniquely yours for any mood or crowd.

  • Swap the Cheese: Go classic with provolone, pick pepper jack for spice, or use a smoky gouda for extra depth.
  • Different Proteins: Thinly sliced chicken, turkey, or even roasted portobello mushrooms can stand in for the beef.
  • Low-Carb Friendly: Pile all the fillings onto grilled portobello “buns” or serve over lettuce for a fork-and-knife option.
  • Extra Veggies: Add sautéed jalapeños, roasted red peppers, or caramelized onions for another flavor twist.

How to Make Grilled Cheesesteak Sandwich

Step 1: Grill the Sirloin to Perfection

Get your grill ripping hot with a two-zone setup (that’s a direct heat side for searing, and an indirect side for gentle roasting). Score the fat cap of the Coulotte roast in a crisscross pattern—this helps render more fat for a juicy bite. Rub it all over with olive oil and SPG seasoning, then sear each side over the hottest part of the grill for a golden crust, about 5 minutes per side with the lid closed. Then move to indirect heat and cook covered until the center hits 140°F. Rest for 10 minutes before slicing; this is non-negotiable for juicy, tender beef!

Step 2: Sauté the Vegetables

Meanwhile, heat a splash of olive oil in a cast-iron or heavy skillet over medium heat. Start by browning the mushrooms—let them sit undisturbed so they develop that gorgeous caramelization, about 8–10 minutes. Remove, then add a bit more oil, toss in the onions and green bell pepper, and cook until soft, sweet, and just starting to brown around the edges. Set aside with the mushrooms, ready for sandwich glory.

Step 3: Make the Luscious Cheese Sauce

In a medium saucepan, gently melt butter, then whisk in flour to create a blond roux. Cook for two minutes, then slowly whisk in the milk—don’t rush, or risk lumps! Let it thicken for about four minutes at a gentle simmer, then stir in crème fraîche, Dijon, salt, and pepper until silky. Off the heat, add cheddar cheese and stir until glossy and smooth. Congratulations, you’ve just made the sandwich of your dreams even dreamier!

Step 4: Toast and Build the Sandwich

Slice the rested steak thinly and against the grain—this makes all the difference in tenderness! Toast the hoagie rolls cut-side down on the grill (or in a buttered skillet) until golden and crisp. Layer on generous slices of beef, pile on those sweet and savory veggies, and give everything a generous pour of the cheese sauce. Top with pickled hot peppers, if you like a zingy pop of flavor, then dig in while it’s hot and melty!

Pro Tips for Making Grilled Cheesesteak Sandwich

  • Slice Against the Grain: Always cut your steak perpendicular to the lines in the meat—this gives you melt-in-the-mouth tenderness in every bite.
  • Don’t Rush the Veggies: Let mushrooms, onions, and peppers caramelize for deep flavor—resist stirring too often and give them some space!
  • Perfect Cheese Sauce Texture: Be patient when whisking in the milk and cheese; slow, steady stirring ensures your sauce stays creamy and lump-free.
  • Use Fresh Rolls: Slightly stale bread turns dry on the grill, so grab soft, fresh hoagies for the best texture and flavor.

How to Serve Grilled Cheesesteak Sandwich

Grilled Cheesesteak Sandwich Recipe - Recipe Image

Garnishes

Brighten things up with a handful of fresh chopped parsley or green onions scattered on top of your Grilled Cheesesteak Sandwich. If you’re feeling adventurous, a sprinkle of flaky sea salt or even a drizzle of hot sauce makes every element pop.

Side Dishes

Pair your sandwich with golden, crispy fries, tangy coleslaw, or a simple green salad to keep things classic and fresh. For something a bit different, try pickle spears, potato chips, or even a homemade roasted vegetable medley on the side.

Creative Ways to Present

Serve up mini versions slider-style for party apps, or wrap your Grilled Cheesesteak Sandwich in parchment for a picnic. You can even layer the ingredients open-faced on toasted baguette slices for a fun, shareable twist—so cute and perfect for game day spreads!

Make Ahead and Storage

Storing Leftovers

If you have leftovers, keep the beef, veggies, cheese sauce, and rolls separate in airtight containers—the sandwich is best assembled fresh! Refrigerated, each component keeps well for up to 3 days.

Freezing

The cooked steak and sautéed veggies freeze beautifully—cool completely, then store in freezer bags for up to 2 months. Cheese sauce can be frozen, but may require gentle reheating and whisking to bring back its creaminess.

Reheating

To reheat, gently warm the beef and veggies in a skillet until heated through. For the cheese sauce, use low heat on the stove and whisk occasionally, adding a splash of milk if it’s too thick. Assemble the sandwich on freshly toasted rolls for that irresistible “just made” flavor!

FAQs

  1. Can I use a different cut of beef for this Grilled Cheesesteak Sandwich?

    Absolutely! While sirloin Coulotte is juicy and tender, ribeye, flank steak, or even thinly sliced skirt steak work wonderfully. Key tip: slice against the grain for maximum tenderness, no matter your cut.

  2. Is it necessary to make the cheese sauce from scratch?

    Homemade cheese sauce is what makes this Grilled Cheesesteak Sandwich truly special—it’s rich, silky, and customizable. If you’re short on time, you can substitute with your favorite melting cheese slices, but you’ll definitely notice the upgrade!

  3. Can I prepare any part of this sandwich ahead of time?

    Yes! You can grill and slice the beef, sauté the veggies, and even make the cheese sauce a day in advance. Store everything separately in the fridge, then assemble and reheat when you’re ready to eat.

  4. How do I keep the sandwich from getting soggy?

    To prevent sogginess, toast your hoagie rolls right before assembling, layer the beef and veggies first, and spoon on the cheese sauce just before serving. Keeping the layers structured helps everything hold up beautifully!

Final Thoughts

I cannot wait for you to make—and share—this Grilled Cheesesteak Sandwich. It’s everything we love about cookout season and comfort food tucked into one glorious roll. Fire up the grill, gather your people, and get ready for serious sandwich joy!

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Grilled Cheesesteak Sandwich Recipe

Grilled Cheesesteak Sandwich Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.6 from 96 reviews
  • Author: Megane
  • Prep Time: 15 minutes
  • Cook Time: 30 minutes
  • Total Time: 55 minutes
  • Yield: 4 sandwiches 1x
  • Category: Main Course
  • Method: Grilling, Sautéing, Simmering
  • Cuisine: American
  • Diet: Non-Vegetarian

Description

This Grilled Cheesesteak Sandwich Recipe is a delicious twist on the classic favorite, featuring juicy grilled sirloin, sautéed vegetables, and a creamy cheese sauce, all piled high on a hoagie roll. Perfect for a satisfying lunch or dinner!


Ingredients

Units Scale

Grilled Sirloin

  • 2 pounds Beef Sirloin Picanha or Coulotte Roast
  • 2 tablespoons extra virgin olive oil
  • 1/4 cup SPG Rub

Cheese Sauce

  • 2 tablespoons unsalted butter
  • 2 tablespoons flour
  • 1 cup whole milk
  • 1/4 cup crème fraîche
  • 2 tablespoons Dijon mustard
  • 1 cup cheddar cheese
  • 1/4 teaspoon kosher salt
  • 1/4 teaspoon coarse black pepper

Sautéed Vegetables

  • 2 tablespoons extra virgin olive oil
  • 1 large green bell pepper, thinly diced
  • 1/2 large sweet onion

Instructions

  1. Grilled Sirloin – Prepare grill for two-zone grilling. Score and season the roast. Grill over direct heat, then move to indirect heat until desired doneness. Rest before slicing.
  2. Sautéed Vegetables – Sauté mushrooms until browned, then cook onions and bell pepper until soft.
  3. Cheese Sauce – Make a roux, add milk and seasonings, then stir in cheese until melted.
  4. Build Sandwich – Slice beef thinly, toast bread, layer beef, vegetables, cheese sauce, and hot peppers on hoagie rolls.

Notes

  • For added flavor, consider grilling the hoagie rolls before assembling the sandwiches.
  • You can customize the sandwich with your favorite toppings like sautéed mushrooms or caramelized onions.

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 620
  • Sugar: 4g
  • Sodium: 780mg
  • Fat: 34g
  • Saturated Fat: 15g
  • Unsaturated Fat: 16g
  • Trans Fat: 0g
  • Carbohydrates: 41g
  • Fiber: 3g
  • Protein: 38g
  • Cholesterol: 120mg

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